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Flow simulation

Flow simulation

Sizing on screen, before the first screw is turned.

With manufacturer-independent flow simulation, we size your agitator precisely to your substrate, tank, and process.

Flow simulation · In-house engineering

Our approach

Simulate first, then build.

We see on screen how substrate, tank geometry, and agitator interact long before the first component is manufactured.

The simulation shows flow patterns, dead zones, and mixing within the tank. On this basis, we select the agitator type, position, and power so that your agitator consumes less energy and reliably supports your process.

Flow

Patterns, velocities, dead zones

Mixing

Homogeneity throughout the entire tank

Energy

Power demand during ongoing operation

Simulation

What we make visible.

The simulation results form the basis for sizing. We coordinate with you to determine which evaluations are useful.

Flow pattern

Patterns and velocities in the tank

Dead zones

Areas with low mixing

Variants

Comparison of different agitator positions

Energy Consumption

Power consumption during operation

Your Benefits

What sets our simulation apart.

Four reasons why simulation before construction pays off.

Benefit 01

Manufacturer-independent, modern simulation software

We evaluate your plant objectively and independently of any specific agitator type.

Benefit 02

Sizing precisely matched to substrate, tank, and process

We simulate substrate, tank geometry, and agitator in interaction before construction begins.

Benefit 03

Lower energy consumption through optimized flow

Optimized flow reduces the energy demand of your agitator during ongoing operation.

Benefit 04

Basis for standard and custom solutions

The simulation safeguards standard agitators and custom solutions alike.

From Practice

Optimized flow, higher yield.

In a digester with a diameter of 28 m, we redesigned the mixing technology with a Spiralo®. After optimization, methane yield increased by 12%.

Application

Biogas · Digester

Tank

28 m

Solution

Spiralo®

Result

+12% methane yield

Further Services

What follows the simulation.

Fertigung

Manufacturing

We manufacture our agitators in our own plant in Stadtlohn: modularly designed, maintenance-friendly, and built for long-term, reliable operation.

Inbetriebnahme

Installation

Our service technicians install and align your agitator directly on site, professionally, carefully, and with clear communication throughout the entire installation process.

Betrieb

After-Sales Service

We continue to support you after your purchase: direct contact with the factory, large inventories, and fast response times instead of an anonymous ticket system.

Partner

Partner Service

We support our sales partners with training, marketing materials, and our profound expertise gained from over 30 years in agitator technology.

Entwicklung

Research & Development

In our own research center, we gain insights from laboratory analyses, flow simulation, and university collaborations and translate them into individual agitator solutions, from the initial idea to custom designs.

Planung

Engineering

From standard agitators to custom solutions: Our engineering department designs every plant to fit your tank, medium, and process perfectly.